Common tile sizes include 24 × 24 mm, 24 × 48 mm and 48 × 48 mm. Other supported formats include 25 × 25 mm, 40 × 40 mm and 50 × 50 mm.
Mosaic Mimic Systems
Mosaic Mimic Panels & Systems
Supply, installation, modification and replacement of mosaic mimic panels for demanding industrial and safety-critical applications.
From a single replacement tile or component to a complete engineered control-room panel, Saltech provides technical support, panel assembly, wiring, testing, FAT and site support.
Overview
Overview
Mosaic mimic panels provide a fixed, always-visible representation of a process, system or plant. They can operate alongside digital control systems and provide operators with a clear physical overview of critical plant information.
Saltech supplies and integrates mosaic systems for new installations, modifications, extensions and replacement projects. We support established metal-grid and plastic-grid architectures and can work with different manufacturers and component platforms where required by the project.
Grid Systems
Metal & plastic grid architectures
for every scale.
From large control-room overview panels to compact desks and auxiliary indication - Saltech supplies established platforms and equivalents, integrating switches, indicators, annunciators and other components as required.
Werner 9000 Series
Metal Grid Mosaic Panels
Metal-grid mosaic systems provide a robust modular construction for larger overview panels and demanding control-room applications.
Saltech can supply metal-grid mosaic panels based on established platforms such as the Werner 9000 Series, together with equivalent solutions where specified.
Metal-grid panels can be supplied as mosaic facias, complete panels or integrated control-room assemblies with the required switches, indicators, annunciators and other components.
Werner 90 Series
Plastic Grid Mosaic Panels
Plastic-grid mosaic systems provide a lightweight and modular alternative for smaller panels, control desks, auxiliary panels and local indication applications.
Saltech can supply systems based on established platforms such as the Werner 90 Series, together with alternative plastic-grid solutions where required.
OEM-independent
OEM-independent and platform-based
We can assess existing mosaic installations and recommend the most practical way forward - whether that means like-for-like replacement, a compatible alternative platform, modification or partial upgrade. This gives customers greater choice over cost, lead time and long-term support, rather than being locked into a single supplier.
Tiles & Components
Mosaic Tiles & Control / Indication Components
Saltech supplies mosaic tiles, switches, indicators and associated hardware for new panels, modifications, replacements and spares.
Werner 40 and 41 Series switches and indicators are 16 mm components suited to 24 × 24 mm mosaic tiles, while Werner 45 Series switches and indicators are 22 mm components suited to 48 × 48 mm mosaic tiles.
Alternative component platforms can also be considered where required by the project or client specification.
New Design & Manufacture
New panel design & manufacture
Saltech can design, assemble, wire and test complete mosaic mimic panels to customer drawings, specifications or application requirements.
Supply options
01Option
Loose components & spares
Tiles, switches, indicators, hardware.
02Option
Mosaic facias with cut-outs
Ready for on-site component fit.
03Option
Facias with components pre-fitted
Delivered fit-ready with switches & LEDs.
04Option
Facias with flying leads
Terminated leads for site connection.
05Option
Fully wired facias
Loomed, tested, ready for installation.
06Option
Complete panels
Mounted in enclosures, consoles or desks.
Supply options include loose components and spares, mosaic facias with cut-outs, facias with components pre-fitted, facias with flying leads, fully wired facias, and complete panels mounted in enclosures, consoles or control desks.
Design before manufacture
Confirm the layout before we build.
Before an order is placed, Saltech can prepare a 2D or 3D layout drawing to confirm the proposed panel arrangement. Where appropriate, a sample panel can also be produced before the main production run.
01
2D Layout
A precise, scaled arrangement of tiles and components on paper.
02
3D Layout
A full spatial view of the proposed panel and its assemblies.
03
Sample Panel
Produced where appropriate, before the main production run.
Modifications · Legacy · Spares
Modifications, extensions & upgrades
Existing mosaic panels do not necessarily need to be replaced in their entirety. Saltech can support modifications, extensions and upgrades using compatible or alternative grid and component solutions.
01
Modifications, extensions & upgrades
We can assess existing panels, identify the installed mosaic platform where possible, review available components and develop a practical replacement or extension strategy.
02
Legacy & obsolete mosaic systems
Saltech supports legacy mosaic applications where original components are obsolete, discontinued or difficult to source.
Customers can send photographs of the front and rear of the panel, component markings, drawings or part numbers. Saltech can assess the existing installation and advise on replacement components, replacement facias, modifications, extensions or a complete replacement panel.
03
Replacement panels & Spares
Saltech can reproduce existing panel layouts, update obsolete components, introduce alternative grid technology where appropriate and supply replacement facias or complete panels.
Loose mosaic tiles, switches, indicators and other components can also be supplied as spares for maintenance teams, panel builders and end users.
Applications
Proven across critical industries
Mosaic mimic systems provide a clear, permanent visual representation of plant, process and system status across a wide range of industrial applications.
Oil & Gas
Process overview, CAP, FGS, ESD, alarm and matrix indication.
Nuclear
Main Control Rooms, Emergency Control Rooms, simulators and safety-critical plant indication.
Power & Utilities
Power generation, distribution, substations, water treatment and utility systems.
Rail & Transport
Rail signalling, track layouts and transport infrastructure control.
Industrial Processes
Manufacturing, process plants, chemical and other industrial applications.
Pipelines & Infrastructure
Pipeline monitoring, process overview and control-room applications.
UK Engineering
UK engineering, testing & site support
Saltech provides UK-based engineering and panel-building support from its facility in Shaftesbury, Dorset. Our panel-building capability includes more than 30 years of practical panel-build experience.
Depending on project scope, Saltech can support design, assembly, wiring, inspection, testing, FAT, installation and site support.
Get in touch
REQUEST A MOSAIC QUOTE / LEGACY SYSTEM ENQUIRY
SEND PANEL PHOTOS
For customers who cannot identify their existing mosaic system, provide a simple route to upload photographs of the front and rear of the panel, component markings or available drawings.
Where appropriate, allow customers to open WhatsApp directly from this CTA so they can quickly send photographs of an existing panel or component.